Industrial Robots Onsite Services
Expert Programming, Troubleshooting & Maintenance for Maximum Uptime — Welding · Painting · Material Handling · Assembly & More
Core Services
End-to-end onsite robot services designed to keep your production line running at peak efficiency.
Onsite Robot Programming
Expert robot programming at your facility — from new cell commissioning to complex path refinement, all without disrupting production.
- New program development & commissioning
- Path optimisation & cycle time reduction
- Offline programming (Roboguide, KUKA.Sim, RobotStudio)
- Multi-robot coordination & synchronisation
Troubleshooting & Support
Rapid fault diagnosis and resolution to minimise costly unplanned downtime. Our engineers arrive prepared for first-visit fix rates.
- Alarm diagnosis & fault history analysis
- Controller & servo drive troubleshooting
- Wiring, I/O, and PLC interface faults
- Remote & onsite emergency support
Preventive Maintenance
Scheduled maintenance programs that extend robot service life, prevent failures, and keep warranties valid.
- OEM-compliant scheduled servicing
- Battery, grease, and filter replacement
- Mechanical wear & backlash inspection
- Mastering verification & recalibration
System Optimisation
Unlock hidden capacity by fine-tuning robot motion, payloads, and program logic for measurable OEE improvements.
- Cycle time & throughput analysis
- Payload & inertia optimisation
- Energy-saving motion profiles
- Line balancing & bottleneck elimination
Safety System Integration
Design and integration of robot safety systems compliant with AS/ISO 10218 and TS 15066 for collaborative deployments.
- Safety-rated PLC & safety controller setup
- Guarding design & area scanner integration
- Risk assessment & safety validation
- Human-robot collaboration (HRC) zones
Plant Integration
Seamless integration of robot cells with PLCs, SCADA, MES, and Industry 4.0 data infrastructure.
- PROFINET, EtherNet/IP & DeviceNet
- PLC handshaking & interlocking
- OPC-UA data connectivity for MES/ERP
- Production monitoring dashboards
Robotics Process Applications
Comprehensive robotic process solutions across welding, sealing, painting, material handling, assembly, cutting, inspection, and foundry applications for maximum industrial efficiency.
Welding Applications
Precision welding solutions for automotive BIW, structural fabrication, and high-strength joining.
- Spot Welding (BIW): Multi-point welding with precise force control and real-time quality monitoring.
- Arc Welding (MIG/TIG): Adaptive seam tracking and multi-pass welding on steel, aluminum, and stainless.
- Laser Welding: High-precision for thin materials, minimal heat-affected zones.
Sealing & Dispensing
Automated adhesive, sealant, and coating applications with precision bead control.
- Adhesive Dispensing: Volumetric control for bonding, windshields, and panel joining.
- Seam Sealing: PVC/polyurethane sealant for waterproofing and corrosion protection.
- Underbody Coating: Uniform anti-corrosion spray on complex underbody geometries.
- FIPG Gasket: Engine, transmission, and enclosure gasket-in-place application.
Painting & Finishing
Robotic spray painting, powder coating, polishing, and deburring for flawless surface quality.
- Spray Painting: Consistent film thickness and rapid color changeover.
- Powder Coating: Electrostatic deposition for uniform coverage on complex parts.
- Polishing: Force-controlled, adaptive path planning for mirror finishes.
- Deburring: Force-controlled flash removal and edge-breaking on cast parts.
Material Handling
Efficient robotic pick-place, machine loading, palletizing, and bin picking for streamlined logistics.
- Pick & Place: Vision-guided delta, SCARA, and 6-axis configurations.
- Bin Picking: 3D vision deep-learning for unstructured random bin picking.
- Palletizing: Mixed-product stacking with slip-sheet and layer-by-layer logic.
- Conveyor Tracking: Line-tracking synchronisation — no stops, no bottlenecks.
Assembly Operations
Precision robotic assembly, fastening, press-fit, and component mounting solutions.
- Screw Driving: Torque-angle controlled fastening to specification.
- Press Fit: Force-displacement curve analysis for bearings, seals, and pins.
- Collaborative Assembly: Force-limited cobots alongside operators.
- Clip Mounting: Vision-guided grommet, clip, and trim component insertion.
Cutting & Machining
Robotic laser, plasma, waterjet cutting, and CNC milling for precision material processing.
- Laser/Plasma Cutting: 5- and 6-axis cutting heads with offline programming.
- Waterjet: Cold-cutting for heat-sensitive composites, glass, and stone.
- Robotic Milling: Large-envelope routing up to 60,000 RPM spindle speeds.
- Drilling & Riveting: Stack drilling and automated rivet insertion for aero/auto.
Inspection & Quality
Vision-based inspection, precision measurement, and AI-powered defect detection.
- 2D/3D Vision: Structured light and laser triangulation for inline QC.
- AI Defect Detection: Deep-learning classifiers for real-time accept/reject.
- NDT: Ultrasonic, eddy current, and X-ray positioning systems.
- Data & Traceability: SPC integration with MES/ERP for full traceability.
Foundry & Heavy Apps
Rugged robotic solutions for die casting, forging, heat treatment, and furnace operations.
- Die Casting: Heat-resistant robots for ladle pouring, quenching, and trimming.
- Forging: Billet loading and press transfer in extreme shock environments.
- Heat Treatment: Precise furnace loading for hardening/carburizing cycles.
- Fettling & Grinding: Adaptive gate removal and surface grinding.
Automotive-Specific Applications
As a major sector for our operations, we provide specialised robotic integration designed for the rigorous, high-volume demands of automotive manufacturing — from BIW through to final assembly and inspection. Our engineers hold active service agreements with leading OEMs and have operated across Tier-1 supplier plants throughout Australia.
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BIW Spot Welding Lines
Multi-gun resistance welding for body-in-white structures with electrode management and force monitoring. -
Robotic Sealing in Car Body
PVC and polyurethane seam sealing for waterproofing, corrosion protection, and NVH requirements. -
Engine & Transmission Assembly
Precision fastening, press-fit, and FIPG gasket application for powertrain component assembly. -
Robotic Inspection Systems
End-of-line 3D vision and AI defect detection for paint finish, weld quality, and assembly completeness.
What Sets Us Apart
Trusted Across Every Sector
Our robotics engineers have experience across manufacturing's most demanding environments.
What Our Clients Say
"Prime's team had our Fanuc welding cell back online within four hours of the call. Their onsite programmer identified a corrupted mastering routine that had been causing intermittent rejects for months. Outstanding knowledge, zero fuss."— Plant Manager, Tier-1 Automotive Supplier
Ready to Maximise Your Robot Uptime?
Get a free, no-obligation consultation with one of our certified robot engineers.
No lock-in contracts · Fixed-price quotes · 90-day workmanship warranty