Robotic Programming & Integration

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Industrial Robots Onsite Services

Expert Programming, Troubleshooting & Maintenance for Maximum Uptime — Welding · Painting · Material Handling · Assembly & More

Core Services

End-to-end onsite robot services designed to keep your production line running at peak efficiency.

Onsite Robot Programming

Expert robot programming at your facility — from new cell commissioning to complex path refinement, all without disrupting production.

  • New program development & commissioning
  • Path optimisation & cycle time reduction
  • Offline programming (Roboguide, KUKA.Sim, RobotStudio)
  • Multi-robot coordination & synchronisation

Troubleshooting & Support

Rapid fault diagnosis and resolution to minimise costly unplanned downtime. Our engineers arrive prepared for first-visit fix rates.

  • Alarm diagnosis & fault history analysis
  • Controller & servo drive troubleshooting
  • Wiring, I/O, and PLC interface faults
  • Remote & onsite emergency support

Preventive Maintenance

Scheduled maintenance programs that extend robot service life, prevent failures, and keep warranties valid.

  • OEM-compliant scheduled servicing
  • Battery, grease, and filter replacement
  • Mechanical wear & backlash inspection
  • Mastering verification & recalibration

System Optimisation

Unlock hidden capacity by fine-tuning robot motion, payloads, and program logic for measurable OEE improvements.

  • Cycle time & throughput analysis
  • Payload & inertia optimisation
  • Energy-saving motion profiles
  • Line balancing & bottleneck elimination

Safety System Integration

Design and integration of robot safety systems compliant with AS/ISO 10218 and TS 15066 for collaborative deployments.

  • Safety-rated PLC & safety controller setup
  • Guarding design & area scanner integration
  • Risk assessment & safety validation
  • Human-robot collaboration (HRC) zones

Plant Integration

Seamless integration of robot cells with PLCs, SCADA, MES, and Industry 4.0 data infrastructure.

  • PROFINET, EtherNet/IP & DeviceNet
  • PLC handshaking & interlocking
  • OPC-UA data connectivity for MES/ERP
  • Production monitoring dashboards
Engineer using teach pendant to program industrial robot on factory floor

Minimise Downtime.
Maximise Productivity.

Every hour of unplanned downtime costs tens of thousands. Our rapid-response engineers are dispatched within hours — arriving with pre-loaded diagnostic tools, common spare parts, and expertise to resolve the vast majority of faults on the first visit.

We hold active service agreements with Fanuc, KUKA and ABB so your robot's warranty stays intact while we work on it.

Request Emergency Support
Robotic automation system with multiple robot brands

Brands We Program & Service

Our engineers are certified across the industry's leading robot brands. Whether you run a single KUKA arc-welder or a mixed Fanuc–ABB–Yaskawa line, we speak the language of every controller.

Fanuc
KUKA
ABB
Yaskawa
Universal Robots
Stäubli
Kawasaki
Omron

How We Deliver

A structured, proven approach from initial assessment to ongoing support — ensuring every robot cell performs at its best.

Assessment & Diagnostics

We begin with a thorough assessment of your robot cell — reviewing fault history, cycle times, safety systems, and integration points.

  • Comprehensive cell health audit
  • Fault history and alarm analysis
  • Performance baseline measurement

Strategy & Planning

We define the scope, timeline, resource requirements, and success criteria — with full transparency on costs and expected outcomes.

  • Detailed scope of work document
  • Project timeline with milestones
  • Risk assessment and mitigation plan

Onsite Execution

Our certified engineers execute the work on-site — programming, troubleshooting, maintenance, or integration — with minimal production disruption.

  • Expert onsite engineering team
  • First-visit fix rate focus
  • Real-time progress communication

Validation & Handover

Every deliverable is validated against agreed criteria — cycle times, weld quality, safety compliance — with full documentation and operator training.

  • Performance validation report
  • As-built documentation and guides
  • Operator training and knowledge transfer

Multi-Brand Expertise

Our engineers are certified across all major industrial robot brands — your equipment, our expertise.

ABB
KUKA
FANUC
Yaskawa
Nachi
Kawasaki
Staubli
Universal Robots
Omron
Epson
Denso
Comau

Automotive-Specific Applications

As a major sector for our operations, we provide specialised robotic integration designed for the rigorous, high-volume demands of automotive manufacturing — from BIW through to final assembly and inspection. Our engineers hold active service agreements with leading OEMs and have operated across Tier-1 supplier plants throughout Australia.

  • BIW Spot Welding Lines Multi-gun resistance welding for body-in-white structures with electrode management and force monitoring.
  • Robotic Sealing in Car Body PVC and polyurethane seam sealing for waterproofing, corrosion protection, and NVH requirements.
  • Engine & Transmission Assembly Precision fastening, press-fit, and FIPG gasket application for powertrain component assembly.
  • Robotic Inspection Systems End-of-line 3D vision and AI defect detection for paint finish, weld quality, and assembly completeness.

What Sets Us Apart

24/7 Support365 days a year
Certified EngineersOEM-trained specialists
On-Site Same DayMetro & regional
90-Day WarrantyAll workmanship
OEE ImprovementMeasurable gains
ISO 10218Safety-first approach
Root-Cause AnalysisFix right, first time
Full DocumentationAs-built & guides
Fieldbus ExpertsPROFINET · EtherNet/IP
Operator TrainingTheory & hands-on

Case Studies

Real challenges. Real solutions. Real results.

FANUC Welding Cell Recovery

Tier-1 Automotive Supplier

Challenge: Intermittent weld quality issues causing rejects. Solution: Onsite engineer identified corrupted mastering routine and recalibrated all 6 axes with force monitoring validation.

Result: Zero weld defects within 4 hours of onsite arrival.

Palletizing Line Throughput Boost

FMCG Distribution Centre

Challenge: Palletizing cell running 20% below target. Solution: Motion profile optimisation, payload recalibration, and conveyor tracking synchronisation.

Result: 28% throughput increase without hardware changes.

Safety System Upgrade & Compliance

Metal Fabrication Plant

Challenge: Non-compliant robot cell safety systems. Solution: Full safety redesign with area scanners, safety PLC, and ISO 10218 validation.

Result: Full compliance achieved with zero production downtime during upgrade.

What Our Clients Say

"Prime's team had our Fanuc welding cell back online within four hours of the call. Their onsite programmer identified a corrupted mastering routine that had been causing intermittent rejects for months. Outstanding knowledge, zero fuss."
— Plant Manager, Tier-1 Automotive Supplier

Trusted Across Every Sector

Our robotics engineers have experience across manufacturing's most demanding environments.

Automotive & Tier-1
Food & Beverage
Pharmaceutical
Metal Fabrication
Warehousing & 3PL
Plastics & Rubber
Electronics Assembly
Chemical Processing
Defence & Aerospace
Recycling & Waste

Frequently Asked Questions

Our engineers are certified across all major industrial robot brands including ABB, KUKA, FANUC, Yaskawa/Motoman, Nachi, Kawasaki, Staubli, Universal Robots, Omron, Epson, Denso, and Comau. We also support collaborative robots (cobots) and delta/SCARA configurations.

We offer same-day onsite response for metro and regional areas, with remote troubleshooting available immediately. Our 24/7 support line ensures you can reach an engineer whenever you need us — 365 days a year.

All our workmanship comes with a 90-day warranty. If any issue arises related to our work within that period, we'll return to resolve it at no additional cost. We stand behind the quality of our engineering.

Yes. We offer scheduled maintenance programs tailored to your robot fleet, OEM service intervals, and production schedule. Contracts include priority response, discounted rates, and comprehensive maintenance documentation to keep warranties valid.

Absolutely. We specialise in robot safety system design and integration compliant with AS/ISO 10218 and TS 15066. Our services include risk assessment, safety-rated PLC setup, guarding design, area scanner integration, and full safety validation documentation.

Yes. Every project includes operator training and knowledge transfer. We provide both theory and hands-on training covering robot operation, basic troubleshooting, safety procedures, and program modification — ensuring your team is confident and self-sufficient.

Ready to Maximise Your Robot Uptime?

Get a free, no-obligation consultation with one of our certified robot engineers.

No lock-in contracts  ·  Fixed-price quotes  ·  90-day workmanship warranty

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